Cogegum® GFR/320

Category: Polyolefin, Unspecified , Polyolefin
Manufacturer: Solvay Specialty Polymers
Trademark: Cogegum®
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: uI6GNm_Cogegum-GFR-320.pdf
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Cogegum® XLPO-HFFR - Crosslinkable Halogen Free Fire Retardant compound

Silane grafted compound moisture curable by addition of a catalyst masterbatch (Sioplas® method). It consists of a polyolefin base containing a fire retardant system that contributes to give the cable self-extinguish properties without halogenidric acids evolution, toxic and corrosive gases and dark smoke emission. This material complies with RoHS requirements.

Standard complying
  • EN 50363-5, EI5 and EI8 type; EN 50363-6, EM10 type; EN 50363-0, G9 and G10 type; IEC 60092/351, HF90 type; Cenelec HD 624-6; VDE 0266, HXI1 and HXM1 type; VDE 0250, HI3 type; VDE 0207, HJ1 and HM1 type; UL 44, XL type; UL 758, XL type
General Information
Features
  • Low smoke
  • Low toxicity
  • Crosslinkable
  • Halogen-free
  • Self-extinguishing
  • Flame retardancy
Uses
  • Low voltage insulation
  • Cable sheath
  • Wire and cable applications
RoHS Compliance
  • RoHS compliance
PhysicalNominal ValueUnitTest Method
Specific Gravity 11.35g/cm³ASTM D792
Melt Mass-Flow Rate (MFR) 2(190°C/21.6 kg)4.8g/10 minInternal method
Water Absorption IEC 60811
    168 hs : 70°C 0.170mg/cm²IEC 60811
    24 hs : 100°C 0.500mg/cm²IEC 60811
ThermalNominal ValueUnitTest Method
Thermoset 3IEC 60811
    250°C, maximum permanent elongation after cooling 5.0%IEC 60811
    250°C, load elongation at break 45%IEC 60811
Hot air shrinkage- 1 hour (100°C) %IEC 60811
Hot pressing test- Maximum permeability, K = 1 (100°C) %IEC 60811
Bending test (-40°C) PassIEC 60811
ElectricalNominal ValueUnitTest Method
Dielectric Constant 3.70ASTM D150
Insulation resistance constant IEC 60502
    20°C 2500Mohms·kmIEC 60502
    90°C 100Mohms·kmIEC 60502
FlammabilityNominal ValueUnitTest Method
Halogen-containing acid emission %IEC 60754-1
Latent heat energy- High (Total) 20.7MJ/kgISO 1716
Temperature Index (Combustion) 280°CNES 715
Corrosive gases in flue gas
    pH > 4.30GE
    Conductivity µS/mmIEC 60754-2
Additional InformationNominal ValueUnitTest Method
Liquid resistance-changes with elongation at break- Immersion in Gasoline for 30 Days (23°C) 10%UL 1581
Liquid resistance-as a function of tensile strength- Immersion in Gasoline for 30 Days (23°C) -3.0%UL 1581
ExtrusionNominal ValueUnit
Ring temperature 170 - 185°C
Head Temperature 180 - 195°C
PhysicalNominal ValueUnitTest Method
Environmental Stress-Cracking Resistance (condition a, 50°C, 3.00mm, 10% Igepal, molding)> 1000hrASTM D1693
HardnessNominal ValueUnitTest Method
Durometer Hardness (Shore D)50ISO 868
MechanicalNominal ValueUnitTest Method
Tensile Strength (Break)13.0MPaIEC 60811
Tensile Elongation (Break)240%IEC 60811
AgingNominal ValueUnitTest Method
0.5MPa, change of mechanical properties after air bomb aging test, 127°C, 40 hr IEC 60811
    Tensile strength change 10%IEC 60811
    Change in tensile elongation -12%IEC 60811
Mechanical Properties After Aging in Air Oven, 121°C, 168 hr IEC 60811
    Tensile strength change 13%IEC 60811
    Change in tensile elongation -22%IEC 60811
Changes in mechanical properties after hot air aging test, 135°C, 168 hr IEC 60811
    Tensile strength change 12%IEC 60811
    Change in tensile elongation -16%IEC 60811
Changes in mechanical properties after hot air aging test, 150°C, 240 hr IEC 60811
    Tensile strength change 22%IEC 60811
    Change in tensile elongation -1%IEC 60811
ElectricalNominal ValueUnitTest Method
Volume Resistivity IEC 60502
    20°C 6.8E+14ohms·cmIEC 60502
    90°C 2.7E+13ohms·cmIEC 60502
FlammabilityNominal ValueUnitTest Method
Oxygen Index 36%ASTM D2863
Chemical ResistanceNominal ValueUnitTest Method
IRM 902 oil impregnation test, 100°C, 96 hr UL 1581
    Tensile strength change -23%UL 1581
    Change in tensile elongation 12%UL 1581
IRM 902 oil impregnation test, 100°C, 168 hr IEC 60811
    Tensile strength change -27%IEC 60811
    Change in tensile elongation -31%IEC 60811
IRM 903 oil impregnation test, 70°C, 168 hr IEC 60811
    Tensile strength change -20%IEC 60811
    Change in tensile elongation -31%IEC 60811
NaOH solution impregnation test, 23°C, 168 hr IEC 60811
    Tensile strength change 3%IEC 60811
    Change in tensile elongation -5%IEC 60811
Oxalic acid impregnation test, 23°C, 168 hr IEC 60811
    Tensile strength change 1%IEC 60811
    Change in tensile elongation 2%IEC 60811
Additional InformationNominal ValueUnitTest Method
Tests reported are performed on pressed or extruded specimens, added with 5% of Catalyst CT/5 UV and crosslinked in hot water at 95°C for 6 hoursColoring EVA or PE based color masterbatches added at 1.2-1.5% by weight; in order to prevent precrosslinking during processing, predrying of colour masterbatch is suggested (4-6 hours at 50-60°C) Storage The product must be stored under the following conditions: closed and undamaged bags ambient temperature not exceeding 30°C avoid direct exposure to sunlight and weathering Product alterations could occur due to extended period of storage Shelf life: 9 months Solvay Specialty Polymers accepts no liability of any kind in case the above mentioned conditions are not fulfilled Packaging 25 kg moisture-resistant bags on 1375 kg pallet 750 kg carton box
ExtrusionNominal ValueUnit
Cylinder Zone 1 Temp. 140 - 150°C
Cylinder Zone 2 Temp. 150 - 165°C
Cylinder Zone 3 Temp. 160 - 175°C
Cylinder Zone 4 Temp. 170 - 185°C
Die Temperature 210 - 230°C
Extrusion instructions
Processing Cogegum® GFR/320 pregrafted base must be added with Catalyst CT/5 UV masterbatch to promote curing. Catalyst dosage is 5% by weight and blending must be done just before using (2-3 hours max.), preferably in the extruder hopper. Catalyst doesn't need any predrying if stored in dry conditions in the original closed bags; in case, predrying can be made at 50-60°C for 4-8 hours The pregrafted base compound is sensible to moisture; open bags must be used within 4 hours. Pregrafted base cannot be predried Extrusion equipment standard extruders for thermoplastics equipped with low compression screw (1:1.2-1.4 compression ratio and 25 L/D ratio are suggested), and an adequate barrel thermoregulation don't use screw thermoregulation filter net: none compression tools suggested Curing by immersion in hot water at 60-70°C by exposure in ambient, crosslinking time depends on ambient temperature and relative humidity in all cases curing time depends on insulation thickness; for 0.7-1.2 mm wall thickness 3-6 hours are generally necessary in case of forced curing in hot water.
Note Message
1 .23℃
2 .The test was performed without adding catalyst MB
3 .20 N/cm²
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