AEI SX546:CM497CD and SX546:CM493CD

Category: LDPE , Low Density Polyethylene
Manufacturer: AEI Compounds Limited
Trademark: AEI
Fillers: -
Ports: Qinzhou, Shekou, Shanghai, Ningbo
Delivery Terms FOB, CIF, DAP, DAT, DDP
PDF: Cbi3wK_AEI-SX546-CM497CD-and-SX546-CM493CD.pdf
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125°C rated silane crosslinkable polyethylene for low voltage power cable insulation

This is a silane crosslinkable polyethylene compound for insulation of power cables and is especially designed for operation temperatures up to 125°C. It possesses outstanding extrusion properties with low scorch characteristics. High output rates can be achieved with minimum point and die drool.

The graft component SX546 is mixed with a crosslinking catalyst masterbatch CM497CD or CM493CD generally in the ratio 95:5. This compound can also be cured at ambient temperatures and has a nominal melt index of 1.2.
General Information
Features
  • Crosslinkable
Uses
  • Low voltage insulation
  • Wire and cable applications
Agency Ratings
  • EC 1907/2006 (REACH)
RoHS Compliance
  • RoHS compliance
Forms
  • Particle
Processing Method
  • Extrusion
PhysicalNominal ValueUnitTest Method
Density 0.920g/cm³BS 2782 620A
MechanicalNominal ValueUnitTest Method
Tensile Stress 24.0MPaIEC 60811-1-1
Tensile Strain (Break)500%IEC 60811-1-1
AgingNominal ValueUnitTest Method
Change in Tensile Strength IEC 60811-1-2
    125°C, 3000 hr 1.0%IEC 60811-1-2
    155°C, 240 hr 4.0%IEC 60811-1-2
Change in Tensile Strain at Break IEC 60811-1-2
    125°C, 3000 hr -11%IEC 60811-1-2
    155°C, 240 hr -5.0%IEC 60811-1-2
ThermalNominal ValueUnitTest Method
Cold bending (-70°C) passIEC 60811-1-4
Thermoset 1IEC 60811-2-1
    Elongation under load, 20N/cm² : 200°C %IEC 60811-2-1
    Permanent elongation after cooling 0.0%IEC 60811-2-1
ElectricalNominal ValueUnitTest Method
Power factor- 50Hz (23°C) 4.00E-4IEC 60250
Additional InformationNominal ValueUnit
Cure Time - <100% Hot Set 2
    800.0 µm 5.0hr
    1.50 mm 14.0hr
ExtrusionNominal ValueUnit
Head Temperature 200°C
ElectricalNominal ValueUnitTest Method
Volume Resistivity (20°C)> 1.0E+16ohms·cmIEC 60502
Dielectric Strength (20°C)21kV/mmIEC 60243-1
Relative Permittivity (23°C, 50 Hz)2.20IEC 60250
ExtrusionNominal ValueUnit
Cylinder Zone 1 Temp. 130°C
Cylinder Zone 2 Temp. 150°C
Cylinder Zone 3 Temp. 170°C
Cylinder Zone 4 Temp. 190°C
Die Temperature 210°C
Extrusion instructions
Most modern thermoplastic extruders will process the SX546:CM497CDsystem, particularly if a screw suitable for the extrusion of polyethylene is available.
Note Message
1 .Cure assessment by hot set test (forced cured at 80°C in water)
2 .Cure assessment (ambient cure at 20°C and 50% humidity)
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